Missing or visibly faulty welds in automotive components are detected by a robot-mounted Cognex In-Sight vision sensor.
An In-Sight 5100 PatMax® is used to identify whether MAG welds are present or not. The robot carries the camera around the part and triggers inspection at a pre-programmed position.
High speed digital outputs report each inspection result to the robot. Input to the camera is via digital I/O, setting any variable parameters whilst the robot is moving, ready for the next inspection.
The system can perform the following functions:
- Prevent incorrect, defective and potentially unsafe product being delivered to the customer, avoiding punitive cost
- Ensure that only correct and fully assembled parts are taken into the next stage of the process
- Allow re-work of failed components prior to further assembly to reduce waste and re-work costs
Features of the system:
- Robust industrial Cognex In-Sight vision sensor
- Longlife LED lighting that can be turned off when not in use
- Digital I/O interface to the machine robot to select program numbers and receive results
- Direct serial interface to production tracking system
- Cognex high flex power and Ethernet cables for robotic applications