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Lifecycle-Driven Process Control: Global Excellence from New Build to Modernisation
In a global industrial landscape defined by rapid technological shifts and stringent regulatory demands, managing the lifecycle of your control assets is a strategic necessity.
At ITS, we provide a holistic and independent approach to process control engineering, specialising in the design of safety-instrumented new builds, the management of complex obsolescence risks, and the seamless migration of legacy systems for enterprises worldwide.
Engineering Resilience Across the Globe
Whether you are breaking ground on a greenfield project or revitalising a brownfield facility, our independent approach ensures your systems are robust, compliant, and ready for the digital age.
By integrating Functional Safety and OT Cybersecurity into the core of our designs, we eliminate the risks of aging hardware while building a foundation for sustainable innovation. From conceptual design to global deployment and managed service aftercare, we are your partner in engineering a resilient, high-performance future.
PROCESS CONTROL AND FUNCTIONAL SAFETY SERVICES
SERVICES INCLUDE, NOT LIMITED TO:
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Advanced SCADA & HMI Environments
We design and implement high-performance SCADA and HMI solutions that provide a transparent window into your operations. By focusing on situational awareness and intuitive dashboard design, we transform raw data into actionable intelligence. Our modern visualisation frameworks support mobile access and remote monitoring, ensuring that your team—whether local or global—has the real-time visibility needed to make informed, agile decisions.
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Integrated PLC & DCS Architectures
Our team specialises in the design and deployment of unified control architectures, from high-speed PLC logic to expansive Distributed Control Systems (DCS). We take a vendor-neutral approach, ensuring your systems are engineered for maximum interoperability. Whether you are installing a new plant-wide control network or executing a complex legacy migration, we deliver scalable solutions that bridge the gap between field assets and executive-level data.
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Functional Safety & Lifecycle Management
Safety is the foundation of operational excellence. We provide comprehensive Functional Safety services across the entire asset lifecycle, ensuring strict adherence to international standards such as IEC 61508 and IEC 61511. From initial HAZOP and LOPA studies to the development of Safety Requirement Specifications (SRS), we ensure your safety-instrumented functions are validated, documented, and capable of protecting your personnel and assets globally.
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Agile Batch Control (S88 Compliant)
Modernise your production with flexible, digital batch management solutions. Our systems are engineered to ANSI/ISA-88 standards, decoupling product recipes from physical equipment to allow for rapid variations without costly software rewrites. This digital-first approach to batch control ensures consistent quality, total traceability, and a significantly faster time-to-market for complex manufacturing processes.
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Emergency Shutdown Systems (ESD)
Protecting critical infrastructure requires high-availability safety logic. We design and implement Emergency Shutdown Systems (ESD) that provide a fail-safe response to hazardous conditions. By utilising SIL-rated hardware and redundant architectures, we ensure your facility is protected by a proactive safety layer that mitigates risk and ensures business continuity, even in the event of a critical system failure.
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Process Fire and Gas Systems
We integrate advanced Fire and Gas detection systems directly into your plant’s control and safety architecture. By creating a unified protection environment, we ensure that detection events trigger immediate, automated safety protocols. Our integrated approach provides a comprehensive digital audit trail of safety events, ensuring your facility meets the highest global standards for environmental and personnel protection.
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Here to Help with Process Control and Functional Safety
To help answer any questions you may have, we’ve compiled a list of frequently asked questions to provide you with the information you need to make an informed decision about working with ITS.
What are process control services offered by ITS?
ITS offers a range of process control services that are designed to optimise the performance and efficiency of our clients' operations. These can be as small or a single PLC upgrade to a full design or reverse engineering project and replacement of entire process control architectures. Our experienced team of professionals has expertise in designing, implementing and maintaining process control systems that are tailored to meet the unique needs of each client.
What are the different types of control systems offered by ITS?
ITS offers Batch Control Systems, Distributed Control Systems, and SCADA, PLC Systems.
What are the FEED studies?
Front End Engineering Design (FEED) activities can be performed to determine the feasibility of a project, screen alternative methodologies, convey the design intent, develop initial costing estimates, and produce preliminary process and instrumentation diagrams.
What is the purpose of Emergency Shutdown Systems (ESD) Systems?
ITS provides reliable and robust Emergency Shutdown Systems (ESD) that comply with international safety standards, ensuring the safety of personnel and assets in hazardous situations. The ESD systems are designed to respond to various detectors and can take multiple actions to mitigate hazardous events. Ultimately they keep human’s and equipment operations safe.