Optimising Operations with Cutting-Edge Process Control Services at ITS
At ITS, we recognise the critical role that efficient process control plays in today's competitive business landscape.
That's why we offer a range of process control services that are designed to optimise the performance and efficiency of our clients' operations.
Our experienced team of professionals has expertise in designing, implementing and maintaining process control systems that are tailored to meet the unique needs of each client.
We use the latest technologies and tools and involve your team to ensure that our solutions are reliable, efficient and cost-effective and do what you need them to do.
Process Control Services by Highly Skilled Professionals at ITS
Our process control services are comprehensive and cover every aspect from consultation and analysis to installation, commissioning, and ongoing support.
We prioritise close collaboration with our clients to gain a deep understanding of their specific requirements and design tailored solutions that align with their objectives.
Our team of engineers is committed to delivering high-quality solutions that meet or exceed our clients' expectations.
At ITS, we understand that every business has unique needs, and we offer a wide range of process control services to address these needs.
PROCESS CONTROL SERVICES
SERVICES INCLUDE, NOT LIMITED TO:
Black Start Systems
ITS offers Black Start Systems that are integrated with main plant control systems, designed to reduce the loss of power in case of a grid connection failure or loss of primary on-site generation system services. The systems are managed by disconnecting loads from switchboards, allowing the black start systems to be brought online, and providing local power and grid synchronisation to enable reconnection to the grid and restart of the on-site primary generation system.MORE INFO
Batch Control Systems
ITS offers a range of batch control systems, designed and implemented using the S88 standard to produce product batches repeatedly and consistently with minimum costs. The systems provide automated batch management including recipe development, batch management and execution, production scheduling, equipment performance monitoring, production history and material tracking. With a long history and knowledge of S88 batch requirements, our batch systems are designed to improve batch consistency and the automatic collection of real-time, reliable and accurate batch event data.MORE INFO
Condition Monitoring and Predictive Maintenance
Through the use of advanced technologies such as data analytics, machine learning and AI, ITS can monitor and analyse equipment performance data in real time, detect early warning signs of potential equipment failures and predict maintenance requirements. This enables customers to take proactive maintenance actions, reduce unplanned downtime, extend equipment life and improve overall operational efficiency.MORE INFO
Distributed Control Systems
Distributed Control Systems are used where plant operations are spread over wide areas, they can be used to limit field wiring requirements, normally using only a central data highway such as ProfiNet or TCP/IP networks to join the distributed I/O or processor capability back to a central data hub. DCS will cater for operations that must run to completion by separating specific control aspects that may be maintained on power failure by a local UPS whilst other elements that can stop and start without concern are distributed to another node. DCS systems can perform as PLC controls, and visa versa, but there are good reasons for selecting the right horse for each course.MORE INFO
Emergency Shutdown Systems
ITS has an enviable record with Zero (0) Riddor or Lost Time accidents on all of the site work we have undertaken, that is because Safety is paramount, we are an engineering company that has seen the cost of failure in others to take a Safety First approach, we won’t. We recognise the need for reliable and robust Emergency Shutdown Systems (ESD) that comply with international safety standards, ensuring the safety of personnel and assets in hazardous situations. Our ESD systems are designed to respond to various detectors and can take multiple actions to mitigate hazardous events. ITS’ ESD systems are built to SIL 3 standards in accordance with IEC 61508, IEC 61511, and IEC 61513.MORE INFO
Whether you are looking into replacing an existing control system or investing in a system design for a new build facility, ITS’ team is on hand to assist with this ‘reverse engineering’ function and to guide you through the process of Front End Engineering Design (FEED). Our FEED activities can be performed to determine the feasibility of a project, screen alternative methodologies, convey the design intent, develop initial costing estimates, determine RoI and perform Value Engineering, they can also help to produce preliminary process and instrumentation diagrams.MORE INFO
Load Shedding Systems
ITS provides Load Shedding Systems to ensure power supply continuity during times of peak demand or loss of connection from the grid. The system is designed to detect a loss of the main grid supply, and standby generators will start and activate a load-shedding sequence, disconnecting lower-priority loads to ensure that the standby generation capacity exceeds the load demand from the site.MORE INFO
Process Fire and Gas Systems
The team at ITS has experience in delivering Fire and Gas (F&G) Safety Systems for plant protection against hazardous conditions. These systems use detectors to monitor areas for potential fire or flammable situations and can initiate actions to alert personnel and minimise the consequences of a critical event. ITS' F&G Systems can interface with Emergency Shutdown Systems (ESD) to perform automatic plant shutdown if a hazardous event occurs.MORE INFO
SCADA, PLC & DCS Control Systems
Our SCADA, PLC & DCS control solutions provide real-time and accurate data acquisition and monitoring, enabling reliable control in manufacturing and processing industries. Our APM-accredited Project Managers and specialist Lead and Senior Engineers deliver high-quality solutions on time and within budget. We have experience in everything from single PLCs to networked systems running SCADA or product tracking solutions. Our team can design, write, test, and train operators on code in various languages, ensuring project objectives are met.MORE INFO
ITS provides simulation services to help clients simulate the operations of their process control systems in a safe, offline environment. Unlike some competitors, ITS has its own equipment so it is able to start and maintain your own plant systems. Our experience of using simulation tools like PICS Pro and Siemens SIMIT to accurately test and debug plant control systems, SCADA, and DCS systems before they get anywhere near your plant, or for changes performed on software controlling existing plants for over 30 years means you are in the best hands. By configuring simulation systems to replace the field I/O, ITS can test the system's positive and negative path, allowing the development and testing of changes and they can even be used for improved training of operators.MORE INFO
Service Level Agreements (SLA)
We appreciate that many companies do not have all the engineering resources they need to provide 24-7-365 cover, so we provide support and maintenance contracts through Service Level Agreements (SLAs), including the facility for 24-7-365 call-out cover and the provision of routine activities. Our SLA services are designed to be flexible, to meet your specific requirements in order to improve your company’s performance, by increasing process reliability and uptime.MORE INFO
Your Trusted Partner for Process Control Services
Effective Process Control Services at ITS
Our process control services can help you achieve your business goals, whether you are looking to optimise production processes, improve quality control, or enhance safety and environmental compliance.
We offer a range of solutions, from simple PLCs to complex networked systems running SCADA or product tracking solutions.
Our team has the expertise to reverse engineer code and produce useful levels of documentation. We can also design and write code, test it thoroughly and train your operators.
Our commitment to using the latest technologies, processes and tools ensures that our solutions are reliable, efficient, cost-effective and meet the required industry regulations for safety and data integrity.
We provide ongoing support to our clients to ensure that their process control systems continue to perform optimally. Our support services include regular system maintenance, software updates, troubleshooting and repair, and 24/7 technical support.
At ITS, we are proud to have a team of highly skilled professionals with APM accreditation in project management. Our team is capable of delivering projects on time and within budget, ensuring that our clients receive the highest quality process control solutions.
Get a your digital copy today!
Here to Help with Process Control Services
To help answer any questions you may have, we’ve compiled a list of frequently asked questions to provide you with the information you need to make an informed decision about working with ITS.
What are process control services offered by ITS?
ITS offers a range of process control services that are designed to optimise the performance and efficiency of our clients' operations. These can be as small or a single PLC upgrade to a full design or reverse engineering project and replacement of entire process control architectures. Our experienced team of professionals has expertise in designing, implementing and maintaining process control systems that are tailored to meet the unique needs of each client.
What are the different types of control systems offered by ITS?
ITS offers Batch Control Systems, Distributed Control Systems, and SCADA, PLC Systems.
What are the FEED studies?
Front End Engineering Design (FEED) activities can be performed to determine the feasibility of a project, screen alternative methodologies, convey the design intent, develop initial costing estimates, and produce preliminary process and instrumentation diagrams.
What is the purpose of Emergency Shutdown Systems (ESD) Systems?
ITS provides reliable and robust Emergency Shutdown Systems (ESD) that comply with international safety standards, ensuring the safety of personnel and assets in hazardous situations. The ESD systems are designed to respond to various detectors and can take multiple actions to mitigate hazardous events. Ultimately they keep human’s and equipment operations safe.
UPCOMING TRAINING COURSES
Check out what training is happening next.
At ITS we have more courses and dates available please see the full calendar.
Reliable, responsive, and flexible delivery of complex solutions, with the associated technical expertise. Highly competent organization in whom I place my trust, who deliver to - or above - my requirements, on time and to cost.
Very competent in their approach and project delivery.
Good effective communication. Good response to enquiries. Excellent understanding of their products and ability to relay this information in layman's terms. A very professional outfit operating in a most demanding project environment.
ITS gets the job done in a friendly manner.
Very competent, flexible, and very good technically.
Just a few lines to say a big THANK YOU!